This is a bit of a labor of love that I've been working on for a while now. While I normally avoid vegetarian facsimiles of meaty meals, this is an exception. Even as a vegetarian for decades, I still occasionally miss the smoky goodness of a pulled pork sandwich or the tangy richness of a brisket slow cooked all night then finished with homemade bbq sauce. Developing a good, realistic-tasting BBQ sandwich has been on my to-do list for a long time. So long, in fact, that I 'test kitchened' this recipe extensively the last few months, making literally dozens of different variations, until I landed on this, the ideal vegetarian bbq sandwich. It is smoky, tangy, rich, satisfying.
You can also probably use smoked seitan or smoked jackfruit instead of tofu, though I haven't developed a recipe for either of these yet.
Note that I also use homemade BBQ sauce for this. Just about every store-bought sauce is too sugary and without adequate vinegary bite to make this recipe work. So I don't recommend you use any store-bought BBQ sauce.
Finally, you'll need some way to smoke some of your ingredients. You can obviously use a standalone outdoor smoker. I actually use an indoor smoker: the Nordic Ware kettle smoker. Don't own a smoker? NO PROBLEM! The internet is loaded with different ways to make your own homemade version. Most of these require little more than a Dutch oven with a heavy lid, some aluminum foil, a steamer basket or strainer, and smoker wood chips (available online or at any gourmet store or retailer that sells grilling supplies). It's easy to make either an outdoor version or a stovetop version for smoking inside.
This makes about 6 'brisket' sandwiches.
Prep time: 3 cocktails
Tofu + Marinade
1 15-ounce brick of tofu
3 TBSP orange juice
3 TBSP Worcestershire sauce
2 TBSP soy sauce
3 TBSP red wine
Several dashes of MSG or dried mushroom powder (optional)
~1/2 cup smoked walnuts (optional, see note below)
The BBQ sauce
6 TBSP butter
2 tsp brown sugar
2 tsp agave or honey
Fixings
Buns
Grated high-end white cheddar
Chopped scallions
Pickled red onions (you can use any basic online recipe)
Additional optional toppings: coleslaw, chopped pickles, fresh or pickled jalepeno, thinly sliced fresh cucumber or radish, fried shallots, avocado pieces, and/or caramelized onions.
Note on walnuts: I like to add smoked walnuts to this for two reasons: the walnuts absorb a lot of flavor when smoked, so they turbocharge the flavor of the sandwiches. The walnuts also have a texture that mimics meat a little bit when chopped up and combined with tofu. It's not exact, but it is a nice addition. Walnuts should be dry smoked (so you cannot smoke them with the tofu). I've found that 20-30 minutes is usually plenty of time in my kettle smoker, but results will vary. After smoked, transfer smoked nuts to a food processor and pulse a few times until you have mostly little pieces halfway between the size of Nerds candy pieces or a bit smaller (don't overmix, or else you risk making smoked walnut butter). Add the walnuts to the tofu after the tofu is done cooking on the stovetop in the BBQ sauce. The amount you use isn't super important, but I usually start with about 3/4 cups of whole walnuts, which breaks down to about 1/2 cup of crumbles in the food processor.
Start the meal preparation by pressing the tofu for 1-2 hours in a tofu press or wrapped in a towel and placed under a heavy pan or books. After pressed, pat tofu dry and cut into 1" cubes. Now combine all the marinade ingredients EXCEPT the tofu and walnuts in a mixing bowl and whisk well. Combine tofu cubes and marinade in an airtight container and allow to marinade a minimum of 90 minutes and up to 24 hours, stirring gently occasionally.
Now smoke the tofu pieces. The method will vary depending on your smoker, so it may require some experimentation. For my Nordic Ware kettle smoker, I do a 60 minute "wet" smoke at 190F on the stovetop with hickory wood chips. The liquid I like to use for smoking is 2 cans of beer, which gives the tofu a bit of extra flavor. Allow to cool to room temperature after smoking.
About now, you want to preheat your oven to 300F.
Once the tofu has cooled, you want to cut it into smaller pieces that are easier to eat. So slice each 1" cube into 4 thin square pats, about the size and shape of single-serve foil-wrapped butter squares that you might get at a catered event with your dinner roll. Set aside. (Note that you can also shred the tofu to make "pulled pork" style tofu here instead, if you'd like.)
Now make the sauce by melting the butter in a medium saucepan over medium heat. Once melted, add the Bold Bolder BBQ sauce, sugar, and honey. Stir until everything gets hot and starts to simmer. Whisk it, or, ideally, use an immersion blender, until the sauce is fully integrated. Now add your cooled tofu pieces and stir very gently with a rubber spatula, so as to not break the tofu. Bring bbq sauce/tofu to a boil and remove from heat. Now stir in those walnut pieces, if using.
Now build your sandwiches: take a standard size cookie sheet and line with foil. Put your ~6 bun bottoms on the pan and top with the bbq tofu mixture. Now top each sandwich with a couple generous pinches of white cheddar and place the pan uncovered in the oven (you can also put the bun tops in the oven to toast as well, if you want).
Since tofu should already be warm, all you need to do is melt the cheese, so the sandwiches likely only need to be in the oven for a few minutes. Once the cheese is melted, remove, add the scallions, pickled onions, and any of the optional ingredients you might also be using. Affix the top bun and enjoy!
